Product Description
THE WIRE WEAVING LOOM MODEL SG
Serves for the production of medium-strong up to the strongest fine weaving. This model is generally arranged for a weaving range of 10-80mesh per inch. but if desired can also be provided with change wheels for adjustment to No 5 per inch. Furthermore the production of Hollander cloth to No 300 is possible by the supply of change wheels for the regulators.
However full PLC control are save the progress to change the wheels and servo motor control to come true. Square opening range: 0-200mesh and
Hollander weaving:
The machine adopts technique of shuttle-less and straightaway weft leading, automatic warping feeding and winding. Shedding is small and surface of woven screens are smooth. And there is not any bright spot, bright trace and other defects on fine screens. For this reason the loom can also be equipped the different thickness of the rapier head so that weaving width wire diameter up to 0.8mm is made possible.
This loom produces plain cloth and by the provision of suitable extra equipment can also make four shaft twill weaving. In particular on this loom model SG. Filter cloth from stainless steel is produced. Furthermore, however,the loom is very suitable for the production of spring steel weaving for vibrators, also Hollander cloth in which the weft wires are right together and the warp wires suitably spaced. In addition model SG is frequently used as a paper machine wire loom for producing paper machine wires in the smaller widths up to about 6mtr. Finally we would mention asbestos covered wire weaving of packing which may also be produced on model SG.
Product Parameters
Technical Details
Weaving Range: 10 to 80mesh per inch, special equipment down to 5 and up to 200mesh per inch by the supply of change wheels for the regulators Full PLC control equipment is to do 0-200mesh freely.
Wire Diameter: up to 0.8mm For accurate wire diameter range see the chart Weaving Width: 1000mm up to, with strengthening for still large widths.
Kinds of Weaving: Plain weaving and with extra equipment four-shafts twill Wire Material: Iron, stainless steel, spring steel, copper, brass, bronze, aluminum, plastic asbestos.
Picking Speed: adjust freely by the frequency see chart
Drive: by electromagnetic motor making about 950r.p.m. (motor output according to width, see chart). Friction clutch with four V-belts 17x11; if desired equipment with geared flywheel clutch for power return of slay.
Beaming Drive: by worm gears through servo motor Beaming Speed: about 25m/min (82ft) Stopping Devices: on warp and weft, primary connection 220 volts A.C., 50 cycles, secondary 24 volts.
Weaving Reed Measurements: Overall height: 90mm Reed slot: 10mm & 12mm with the thickness 1.6mm plate Maximum reed length: about weaving width +60mm
Heddle Measurements: Hole centre distance: 200mm.Heddles nos. 2 and 4
Heddle frame Plates:Nos. 2 and 4
Advantage of Design:
Warp and cloth beams of steel tube, with double end drive. The warp beam maybe provided with rings when desired.
Endless cloth beams construction: two PE coating beams and one steel tube can keep the flatting surface of wire mesh and 24 hours weaving without any stop.
Gear Wheel Regulator for accurate mesh adjustment on finest and heaviest weaving. However full PLC control is no need. Servo motor with reducer control mesh size.
Front and Rear Breast Rolls are adjustable so as to adjust the shed correctly. Equipment of front breast roll with smoothing rail is possible.
Control of Heddle Frames by accurately milled cam segments which can be easily exchanged, where by the shed height can always be adjusted suitably for the rapier being used
Worm Gear Drive for power return of slay can be supplied, if desired.
Slay Drive by toggle lever system; adjustment for single as well as small or large double beat.
Beat-up of Weft Wire at bottom edge of reed.
Shaft Bearings: all heavily loaded or high speed shafts urn in bronze bushes. The driving shaft is provided with ball bearing and the crankshaft with ring lubricator bearings.
Middle Support: of main shafts from 2000mm (79") weaving width.
Rapier Transmission Mechanism: the Carbon Fiber or Nylon rapier belt with tooth profile rapier band by CNC can improve the beating-up speed
Rapier Head thickness and Rapier Belt Length
Rapier Thickness |
Wire diameter range |
W x T: 20x8mm |
0.1-0.6mm |
W x T: 25x8mm |
0.3-0.8mm |
The rapier belt length will be weaving length +1300mm
Type |
Specification |
1300D |
Mesh Range: 4-80mesh |
Wire dia. Range: <0.80mm |
Speed: 30-50 times/min |
Shaft: 2 shafts |
Motor Power: 4.5KWA 380V 50HZ |
Weight: 6500kgs |
Outsize: 2300mmx2200mmx1900mm |
Weft Insertion: CNC with Nylon Rapier |
1600D |
Specification |
Mesh Range: 4-80mesh |
Wire dia. Range: <0.80mm |
Speed: 30-50 times/min |
Shaft: 2 shafts |
Motor Power: 4.5KWA 380V 50HZ |
Weight: 6900kgs |
Outsize: 2600mmx2200mmx1900mm |
Weft Insertion: CNC with Nylon Rapier |
2000D |
Specification |
Mesh Range: 4-80mesh |
Wire dia. Range: <0.80mm |
Speed: 30-40 times/min |
Shaft: 2shafts |
Motor Power: 5.0KWA 380V 50HZ |
Weight: 7500kgs |
Outsize: 3000mmx2200mmx1900mm |
Weft Insertion: CNC with Nylon Rapier |
marks |
Warping equipment is installed behind the weaving machine together |
Weaving Specification in Plain Weave
Weaving Width |
Mesh per Engl. Inch |
5 |
10 |
20 |
30 |
40 |
50 |
60 |
70 |
80 |
90 |
100 |
110 |
120 |
APM-SG-1300/1J/D/1300mm |
0.80 |
0.75 |
0.52 |
0.38 |
0.30 |
0.24 |
0.20 |
0.17 |
0.15 |
0.135 |
0.12 |
0.11 |
0.105 |
APM-SG-1600-1J/D/1600mm |
0.80 |
0.71 |
0.50 |
0.36 |
0.28 |
0.235 |
0.19 |
0.16 |
0.14 |
0.13 |
0.115 |
0.11 |
0.1 |
APM-SG-1800-1J/D/1800mm |
0.80 |
0.67 |
0.45 |
0.33 |
0.26 |
0.21 |
0.17 |
0.145 |
0.13 |
0.12 |
0.105 |
0.1 |
0.095 |
APM-SG-2000-1J/D/2000mm |
0.80 |
0.63 |
0.43 |
0.31 |
0.24 |
0.19 |
0.16 |
0.135 |
0.12 |
0.11 |
0.1 |
0.095 |
0.09 |
Valid for plain weaving with square meshes from iron wire up to 60kg/mm
2(38t.p.s.i) tensile quality For twill weaving the wire size can be increased by 25%
Weights and Case Measurements
Detailed Photos
Packaging & Shipping
Company Profile
Hebei Zonghang Machinery manufacture is new name for export and the old name is Jinjingwei Machinery manufacture which
began to operate in 1983 and divided from our machinery factory in 1995. We are only professional in weaving wire mesh
machine for over 20years old.
Our main machine range: Crimped wire mesh weaving machine, Shuttleless wire mesh weaving machine, knitting mesh machine,
Expanded metal mesh machine, Razor barbed wire machine, etc.
With the good service an high technology quality machine, We got proved and praise from our clients. From 2008 to till now. Our
machine are widely exported to India, Egypt, France. Iran, Indonesia. Malaysia. Jordan, Bahrain and Africa etc. 25countries till now.
After Sales Service
Sale service:
Maintenance period: one year
We can send our technicist to the buyers' place to debug the machine and providing the training in 30 days after the machines arrive at the destination port.
The debugging fees: free
The training fees: First 7days is free , after that USD100/day for each technical
The numbers of technical persons: one technical person per machines at most.
The fees :round-trip tickets, accommodation etc, are all in buyers' account.
During the maintenance period:the parts damaged non-artificially will be provided free of charge. If buyers need the technicians,we will assign the technical
staff to your company. And the fees ,such as round-trip tickets,accommodation etc, are all in buyers' account.
After the maintenance period:If buyers need the machine parts, we will provide it as our cost. If buyers need the technicians, we will assign the technical
staff to your company. And the fees ,such as round-trip tickets,accommodation etc, are all in buyers' account.
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