Product Description
The machine adopts PLC programmable control system, through servo motor and turbine reducer control cloth take-up and warp let-off to achieve automatic mesh tension adjustment, so that the mesh precision is high, Which can be more accurate weaving 80-600 square mesh with the standard wire diameter and also weave up to 2600 Dutch mesh; The independent servo motor drives each piece of heddle frame to freely set the heddle frame sequence, the height and closing time to achieve smooth wire tension, and the diversification of braid patterns; The direct drive AC servo weft insertion can adjust the rapier return time and the length and time of the second pulling at will. The limit setting of the rapier belt not only effectively protects the rapier belt and head but also improves the safety factor of the rapier belt operation. The absolute encoder is used to prevent accidents and defects such as abnormal power failure, brake instability, and data loss resulting in the clamping of the rapier belt, making the operation more stable.
This machine is mainly used for the weaving of precision metal steel of special screen printing grade, which can meet the technical requirements required for screen printing applications in the electronics and optoelectronics industry market
Product Parameters
Machine with the weaving Specification in Plain
Valid for plain weaving with square meshes from iron wire up to 60kg/mm²(38t.p.s.i) tensile quality For twill weaving the wire size can be increased by 25%
Technical Details
Machine Type |
BMAX |
Weaving Width |
1300mm, 1600mm, 2000- 2500mm |
Weaving Speed |
Square Mesh: 40-600Mesh Dutch Mesh: 2600Mesh |
Warp/Weft Wire Range |
Blow 0.30mm |
Driver Way |
Electromagnetic Brake Motor Driver, Variable frequency Speed Regulation |
Heddle Frame |
2,4,5,6 |
Shedding Mechanism |
Aluminum heddle frame, 1.5KW AC Servo per frame. |
Beating Mechanism |
The crankshaft is a 65mm diameter, 45 (55) steel monolithic forging, and the slay (55 square steel) is made of carbon structural steel after heat treatment; |
Weft Insertion |
2.3KW high performance AC servo motor direct drive, The guild wheel drive the carbon fiber rapier belt to do reciprocating weft insertion motion |
Warp let-off System |
Servo motor drive, wire electronic tension feedback control, double rear beam, negative swinging rear beam stabilizing mechanism |
Cloth Take-up System |
Servo motor drive, 3Pu coating beam unlimited cloth mechanism, digital display braid length |
Control System |
New weaving machine control system |
Detailed Photos
Advantage of Design:
Warp and cloth beams of steel tube, with single end drive. But from 1600mm & Q type with double end drive. Endless cloth beams construction: two PE coating beams and one steel tube can keep the flatting surface of wire mesh and 24hours weaving without any stop.
Gear Wheel Regulator for accurate mesh adjustment on finest and heaviest weaving. However full PLC control is no need. Servo motor with the reducer control mesh size.
Front and Rear Breast Rolls are adjustable so as to adjust the shed correctly. Equipment of front breast roll with smoothing rail is possible.
Control of Heddle Frames by accurately milled cam segments which can be easily exchanged, where by the shed height can always be adjusted suitably for the rapier being used.
Geared Flywheel Clutch for power return of slay can be supplied, if desired. The operation is made from the weaver's position.
Sley Drive by toggle lever system; adjustment for single as well as small one beat; shorter rest of slay as the shuttle-less rapier passes through.
Beat-up of Weft Wire at bottom edge of reed.
Shaft Bearings: all heavily loaded or high speed shafts run in bronze bushes. The driving shaft is provided with ball bearing and the crankshaft with ring lubricator bearings.
Rapier Transmission Mechanism: the Carbon Fiber or Nylon rapier belt with tooth profile rapier band can make the beating-up speed reach 120r/min.
Packaging & Shipping
Company Profile
After Sales Service
Sale service:
Maintenance period: one year
We can send our technicist to the buyers' place to debug the machine and providing the training in 30 days after the machines arrive at the destination port.
The debugging fees: free
The training fees: First 7days is free , after that USD100/day for each technical
The numbers of technical persons: one technical person per machines at most.
The fees :round-trip tickets, accommodation etc, are all in buyers' account.
During the maintenance period:the parts damaged non-artificially will be provided free of charge. If buyers need the technicians,we will assign the technical
staff to your company. And the fees ,such as round-trip tickets,accommodation etc, are all in buyers' account.
After the maintenance period:If buyers need the machine parts, we will provide it as our cost. If buyers need the technicians, we will assign the technical
staff to your company. And the fees ,such as round-trip tickets,accommodation etc, are all in buyers' account.
Auxiliary machine
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